Managing Energy Price Risk During Extreme Weather: What Manufacturers Need to Know

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Executive Summary 

Extreme weather events like Winter Storm Fern are no longer outliers – they are now a core driver of energy cost volatility and operational risk

In our recent session with Industrial Energy Consumers of America, Trio experts unpacked: 

  • Why energy markets are becoming more volatile  
  • How disruptions like OFOs drive rapid cost escalation  
  • What leading organizations are doing differently to protect themselves  

 

Key Takeaways  


1. The Market Has Fundamentally Changed 

Energy markets have shifted from stable → volatile and constrained

What’s driving this: 

  • Increased LNG exports  
  • Rising data center demand  
  • Reduced coal generation  
  • Infrastructure constraints  

What it means: 
Supply can’t flex fast enough – price becomes the balancing mechanism 

Bottom line: volatility is structural, not temporary 
 

2. OFOs Are the Trigger for Cost Spikes 

Operational Flow Orders (OFOs) force a shift from monthly to daily balancing

Implications: 

  • Non-compliance penalties: 2–10x spot gas prices  
  • Rapid increase in required spot market purchases  

During Winter Storm Fern: 

  • Prices exceeded $100/MMBtu in some regions  
  • Manufacturing sites faced 7-figure exposure  

Bottom line: cost risk is driven by how you respond—not just the event 
 

3. Speed of Decision-Making = Financial Outcome 

Energy procurement shifts to a compressed, day-ahead timeline

  • Gas must be purchased before 2 PM for next-day delivery  
  • Prices can move $10–$20+ within hours  

Organizations without: 

  • Pre-approved decision thresholds  
  • Real-time operational visibility  
  • Clear communication channels  

…lose control of cost 

Bottom line: slow decisions = expensive decisions 
 

4. Active Risk Management Drives Measurable Savings 

One manufacturing client during Winter Storm Fern: 

  • Secured required gas under peak conditions  
  • Adjusted quickly as operations changed  
  • Resold excess supply in real time  

Result: ~$120K saved in a single weekend 

Bottom line: value comes from continuous management – not one-time decisions 
 

5. Contract Structure Directly Impacts Risk Exposure 

Supply structure and transportation strategy matter—especially under stress. 

  • Interruptible vs. firm transportation can mean:  
  • Millions in exposure vs. protection  
  • Tariff and penalty mechanics vary significantly  

Bottom line: your contract defines your risk ceiling 

 

6. Most Organizations Are Underprepared 

Common gaps we see: 

  • No daily demand forecasting capability  
  • No clear ownership during critical events  
  • No defined “price vs. production” decision thresholds  

Bottom line: most organizations are reactive, not strategic 

 

Assess Your Energy Risk Exposure 

Extreme weather events are becoming more frequent – and more costly. 

The question isn’t if your organization will face this type of volatility again. It’s whether you’re prepared to respond. 

We’re offering a limited number of 1:1 15-minute Energy Risk Reviews to help you quickly assess: 

  • Your exposure under OFO conditions  
  • Where contract structure may be increasing risk  
  • Gaps in forecasting, decision-making, and response planning  
  • Immediate actions to reduce cost and operational risk

Who You’ll Speak With 

Your session will be led by a senior advisor from Trio’s energy supply and risk management team –the same experts supporting large industrial organizations through events like Winter Storm Fern. 

You’ll speak with professionals who: 

  • Actively manage energy procurement and risk in real time  
  • Advise manufacturing organizations navigating OFOs and volatile markets  
  • Translate complex market dynamics into clear, actionable decisions  

In many cases, your session may include experts such as: 

  • Peggy Stassen – Energy Supply Management leader supporting large industrial clients  
  • Jeff Bolyard – Market intelligence and natural gas strategy  
  • Iryna Soltys-Petrowsky – Real-time procurement and risk execution  
  • Todd Hickman – Supply strategy and contract optimization